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Busbar Welding Machine CT-HLH-200

Busbar Welding Machine Model: CT-HLH-200.

1. Power Supply: Three-phase five-wire (380V/220V 50/60Hz).

2. Power/Peak: 40KW, average approx. 20KW.

3. Air Source/Pressure: 0.6-0.8MPa.

4. Flow Rate: 2000L/min.

5. Machine Dimensions: 5220mmX2570mmX2450mm.

6. Alarm System: Tri-color light + buzzer.

Bussing Machine

Suitable for solar panel production line in solar panel factories

The main function of the equipment is to separate the battery string from the glass, lift the battery string with the crane to a certain height, and then suspend the welding of the head, middle and tail of the bus bar of the in-line version module;

It has the function of rolling bus bar for belt and bending U and L leads upward.


Product ModelCT-HLH-200
Beats≤18S
Activation rate99% or higher
Overall yield≥99%(according to the component unit, the componentlayout accuracy of the inflow bushing belt weldingmachine should be within ±0.5mm)
Fragmentation rate< 0.02%(in pieces)
Maximum compatible component size1650*900-2500*1500mm
Compatible battery size(mm)Compatible 156-210mm
Compatible with number of grid wire rootsCompatible with 5-15 grids
Power supplyThreephase fivewire 380V/220V 50/60Hz
PowerPeak 40KW Average about 20KW
Air SupplyPressure 0.6-0.8MPa flow 2000L/min
Machine size5220mmX2570mmX2450mm
Alarm deviceTri-color light + buzzer
Deviation correction9 camera visual positioning
Positioning mechanismElectric cylinder/servo module
Number of anchor points≥5 points
Positioning methodMechanical positioning
Feeding methodRoll loading, automatic cutting, bending
Roll sizeAxle hole 20-25mm, outer diameter < 210mm
Roll load bearing≤13KG
Compatible bus tape widthFactory supporting 4mm, 6mm
Compatible with bus tape thickness0.18 mm to 0.4 mm
Cutting accuracy0.5 mm or less
How the lead is madeBend straight up
Lead Angle and deviation90。 Deviation of to 3。
Handling methodServo motor + vacuum adsorption
Positioning modeMechanical positioning + vacuum adsorption
Positioning accuracyLess than 0.5mm
Distance from bus bar to battery2-10mm adjustable
Busbar overweld strip length≤2mm (length error)
Head life≥1 year
Welding head replacement time≤60min
Mode of operationServo motor
Cooling methodAir cooling
Welding methodElectromagnetic induction welding
Number of welding heads18
Welding head control methodCurrent control/time control
Welding heating time≤2s
Welding temperature control accuracy± 5 
Welding tensionWeld band welding force ≥5N/mm (bus bar and weld band)
Weld appearanceMolten tin full
Welding contact area80% or higher
Scar size≥(4*4)mm2
Control systemsPC+PLC (Reserve 5% of I/O points)
Communication interfaceMeet MES interconnection requirements

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

Supply of Customized Solutions
Based on the customer’s factory, we provide tailored production line solutions. While meeting production capacity requirements, we reasonably configure production equipment, balancing reliability and cost-effectiveness.

Supply of Reliable Production Equipment
We have independently developed twelve core equipment models. To date, we have delivered 19 sets of 100MW photovoltaic module production line equipment and various self-developed stand-alone equipment to over 20 countries and regions worldwide.

Supply with Delivery Commitment
In alignment with the customer’s project schedule, we complete order delivery before the mutually agreed delivery date.

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Customized solutions, equipment selection, order delivery, equipment installation, training, and satisfactory after-sales support.

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